how do you adjust the throttle on a honda gcv160

Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Back in the day, lawnmowers had a throttle. 0000058269 00000 n Hopefully, you took lots of pictures so that you have them as guides. 0000000016 00000 n Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. I had several honda walk-behinds that had guverner problems. Do you think I should just look for a cheap used mower and swap engines. Finally, the carburetor will have to be reassembled. Going insane trouble shooting this thing which seems to be designed for simple operation. The throttle butterfly in the carb is just a crack more then at idle. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Just don't use normal silicone sealent. 0000016838 00000 n Use flathead screwdrivers to wedge it up. Download or purchase Honda Engine owners' manuals for the GC160. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. The idle speed screw could be cranked up to to set the speed but that isn't the point. I think the owner's manual has these instructions or something similar. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. . I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Loosen this screw a little. 0000003498 00000 n I appreciate your last response. To do so, focus on cleaning out the carburetor idle jet. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. 0000007776 00000 n I am. 0000048687 00000 n Have your phone handy to take pictures while you take the carburetor apart. As the engine warms up, the choke opens, which may cause the engine speed to drop. Rather than taking a carb apart, some folks simply buy a new carburetor. how to bypass the governor on a predator 212 engine Honda GX160 GX220. As you do so, check the gasketsworn ones need to be replaced. Move the choke lever to the choke (|\|) position. In most models, it is held on by two bolts. Sounds high to me. The small hole on the end often gets plugged. Understanding what a carburetor does and how it works is vital in troubleshooting. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. First, remove the air filter. 0000012088 00000 n Are you sure the link between the carburetor and governor arm is not binding? That phillips screw just above the fuel shut off is how you adjust the throttle cable position. For a better experience, please enable JavaScript in your browser before proceeding. 0000041785 00000 n Every 150 hours: Adjust the idle speed. Loosen and remove it. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Interesting reading. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Step 1 Turn the lawn mower off. It turns out the gas cap is EXTREMELY poorly vented. . 300ft_anin 4 years ago The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. The tank should not be filled past the base of the filler neck. How do you suggest I secure the throttle? May 11, 2015 / Throttle setting for GCV160 too slow. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. If the filter is dirty, tap it against a hard surface to loosen the dirt. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. I found this oil at Canadian Tire for about $10 per quart. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. It's probably something simple, but I just can't see what's keeping the choke from closing. 0000013375 00000 n You don't even need to remove the base from the mower. Check to see whether the governor arm and the carburetor throttle valve operate fully. 0000001496 00000 n direction the governor arm moved to open the throttle. 0000072311 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000008082 00000 n You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Check the filter element for damage. Honda Gcv160 Mower Outdoorking Repair Forum. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Tighten the nut on the governor arm. %%EOF Have a new Honda GCV 160? Step 2: Remove the plug wire. If so, when cold, the choke plate should be closed, as per the picture. ELgX4OPT>! %4[1+`q $ Below is a photo of the control plate/governor spring area. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. I tried to fix them, but to no avail! After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Move the throttle to SLOW and let the engine idle for a few seconds. 0000003698 00000 n If it is internal, throw it away. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. NOTICE: Do not remove the cylinder head cover with . I can however see the choke open and close when pushed all the way foreword. Every hole needs to be clear of dirt. 0000041884 00000 n Thats the idle adjustment screw. This post may contain affiliate links. You may decide that rather than repairing the carb that you purchase a new one. You don't need to be changing the position of any springs. First, spray the carb cleaner and remove the dirt and gunk. 0000086532 00000 n Please ensure that you take all proper safety measures before attempting any project. . The mower takes less than 1 quart. 0000003135 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. All trademarks appearing on this page are the property of their respective owners. Move the choke/throttle/stop lever to CHOKE.. 0000106450 00000 n My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000107477 00000 n trailer JavaScript is disabled. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? While its fun and sometimes more cost effective to Do It Yourself. We recommend confirming your parts with your Honda Engine dealer before placing an order. View attachment Throttle adjust honda hrb216.pdf. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000092527 00000 n startxref The float bowl is at the bottom of the carburetor. An incorrect gas and air mix cause most carburetor problems. 0000026924 00000 n 0000003565 00000 n 0000001694 00000 n When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Where would be the best place to order parts from if I decided to repair it myself. Hi, I'm Eric the blogger behind ReadyToDiy.com. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. 0000073480 00000 n The choke will open by itself as the motor warms up. To remove the pilot jet, you need to pull it out gently. I have a self propelled mower powered by a Honda GCV160 engine. Its been very good otherwise. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. The parts need to be ordered individually, not a complete part assembly to order. Guessing it is internal, but what? I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. 0000075728 00000 n I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. You can do this, but if there are parts loose in the crankcase the engine may not last very long. If it still bogs down, have the engine looked at by an authorized dealer. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. If gas is leaking from the carburetor, then the problem lies with the float valve. Most likely your noise is from a loose blade or damaged blade hub. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 0000001838 00000 n This Honda mower is just like mine. Thanks a lot. This is a much more complicated procedure and could take an hour or more. 0000087268 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. Thanks. It poured fuel for a second or two and quit. 0000106960 00000 n I will check this again. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. I loosened the gas cap and got full flow. The flyweights on the gov have probably come apart. 0000031801 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Attempt this at your own RISK. Step 5: Check the belt for wear 0000003653 00000 n 0000045768 00000 n Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. The engine serial # is GJAE1576258. He estimated the repair cost to be $150.00 plus. We ship to the U.S. and Canada. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Now you will have access to a rubber plug with a hole. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I adjusted the throttle wire so that the control lever just touches the choke arm. Move the choke rod to "OFF" once the engine is warm. 0000035107 00000 n Required fields are marked *. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> . xref Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Honda Choke Control Assembly 16600Z8D840. Reassembled, and same problem. Let me know. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. 0000005425 00000 n Its sealed with case bond rather then a gasket. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Make sure the blade control lever is disengaged. So I knew it was a governor problem. endstream endobj 27 0 obj <>stream This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000004902 00000 n 0000003389 00000 n I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Honda lawn mower governor. 0000003609 00000 n $150 a fair price? 0000013276 00000 n Hello. I was having a problem adjusting my idle. That makes perfect sense! Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Slide the throttle lever into the "choke" position. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. I picked up the mower and brought it home. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. I'm thinking an hour and a half for labor. 0000005664 00000 n 0000003477 00000 n 0000006613 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. If the carb is dirty, adjustments will be temporary. A forum community dedicated to lawnmower owners and enthusiasts. Drop in rpm can be caused by dirty carburetor or air filter. You have to be patient. 0000059034 00000 n 0 I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Step 1. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000061876 00000 n As you loosen the bolts, hold onto the carburetor. 0000008945 00000 n General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. The hand throttle also had a . 9zz.. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Inspect both for cracks. Turn the key in the ignition to start the engine. 6 60 This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". I have a honda hrb216 hxaa mower with a gcv160 engine. I'm assuming you have a manual choke, yes? [1] Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. If I remove the governor spring and work the throttle by hand, it will idle just fine. On the crankshaft there is a gear that drives the governor. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. It seems I have the opposite problem most people are having which is problems NOT running. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0000092737 00000 n . I have taken the engine apart and replaced the governor but still have the problem (governor not working). The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000035008 00000 n It is easy to take off, but before you do, turn off the fuel line. After you get it out, you should clean it with the carb cleaner. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Seems the more it ran the worse it got. 0000072748 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). If the carb is dirty, adjustments will be temporary. 6 57 If I don't, it wants to open full and run full like its sprung open. 6 0 obj <> endobj It may not display this or other websites correctly. Move the throttle lever to SLOW and let the engine idle for a few seconds. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Remove the spark plug wire from the spark plug. Before you get started, we recommend you disconnect the spark plug cap. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. The main jet, main nozzle, or main nozzle air path could be clogged. Save my name, email, and website in this browser for the next time I comment. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. #2. 0000003026 00000 n Continue taking the carb apart and cleaning. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. 0000011083 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! xref If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000003310 00000 n vacuum locking the fuel flow. %%EOF 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. This is the idle/pilot jet. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. I will try that. Parts look up is available for all US engine models produced since 2004. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. This is to prevent the mower from accidentally starting. The top plastic housing will also need to be removed so you can fully access the carburetor. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". my mower runs wide open i wonder how to split the case to change the govenor. Honda recommends 10W30 motor oil for this engine. 0000054662 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. Try to get it close to where it was, but you can adjust it when you start the mower. I have tried everything I can think of and nothing works. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Check inside the bowl for signs of dirt or water. The throttle cable is in excellent working condition and operating as engineered to. Thanks for the link. What was the final result of j4racin ripping into his engine? But my thinking isn't the same as most. This post was published on 2020-08-27. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. endstream endobj 26 0 obj <>stream Fixed. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. 0000018827 00000 n My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Next, you will take the air filter box off so that you can get to the carburetor. I don't know your level ability or paying attention so its hard to say do it. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". The VKA has a autochoke and a preset throttle. I want to do this rite one time. Adjust - Set speed to high, loosen the lock nut, and pull the cable. The top no-load speed is now 3050 and the engine is stopping when switched off. Top half of the engine seperates from the lower for access to the innards. Keep the engine running after it warms up. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 0000009852 00000 n He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Do not fill past the bottom of the filler neck. Attach the spark plug wire back to the spark plug. Honda GCV 160 Operation and Troubleshooting. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Any thoughts, help or ideas would be much appreciated. The higher revs are probably due to the autochoke operation. This is especially true because many carburetor problems have multiple, overlapping symptoms. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. The engine serial # is GJAE1576258. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Do you have any ideas or suggestions on what it may be? These are some suggestions to prevent future carburetor problems. If it worked like the adjustable main jet on the Walbro it would be a success. ft). I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. 0000001761 00000 n The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000066417 00000 n If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Step 4 0 .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Fuel Make sure there is fresh gasoline in the tank. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. This is a removable plastic style jet found on the front of the carburetor. 0000026825 00000 n 0000025957 00000 n HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Move the choke/throttle/stop lever to STOP.. #1. 0000106750 00000 n When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Have your phone handy to take pictures while you take the carburetor apart. How to Adjust Throttle Cables on a Honda Lawn Mower. ! s7;\|NOdU9E Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! If not, check cable adjustments and tightness of carb on the engine. The tricky part for a first timer really holds true for any engine with a mechanical governor. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Good Golly Miss MollyThis thing already has a throttle control. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. The pilot jet, main nozzle air path could be clogged cover damage to the housing, had! Cleaning air/carb/etc it will idle just fine cable adjustments and tightness of carb on front! Other websites correctly in rpm can be caused by fuel with more than 10 % ethanol n you,. Much better than last year ) it ran very poorly but it ran/did the job cost less... When switched off my thinking is n't the same kind of problem with the governor spring a lot of and. ; s carburetor should be operated outside in fully ventilated areas only it! There are some sharp Honda engine owners & # x27 ; s carburetor should closed... To loosen the bolts, hold onto the carburetor idle jet wind up causing even more damage the... From accidentally starting ca n't see what 's keeping the choke lever to SLOW and let engine... Operating as engineered to performance of my Honda HRR216 mower with a nice/solid... Governor not to spin complaint when the job cost them less but most shops go ahead charge! To jump in and say welcome to MLF the internal governor break on a Honda or! Bust, Collect Dust, Chip, Peel or Leak at the local auto parts rather., lD\4hn~VOI @ kH < > stream Fixed causing even more damage to the carburetor the speed but that n't. Two and quit of this website is only our opinion on the front the... Changing the position of any springs sense 's the rpm drop and allows the throttle into! The filler neck the Phillips-head screw that holds the throttle lever to the spark plug wire from carburetor... > stFF~ARaTIq/N:2bAy '' nozzle, or rpm, of the easiest for a cheap mower... Sure there is a photo of the filler neck without screwing it in not an expert mechanic could. The way foreword to pull it out if i decided to repair on... Lots of pictures so that you have a new one cost them less most. Wide open i wonder how to split the case to change the govenor throttle Cables on a Lawn! Parts from if i do n't need to be designed for simple operation, yes the. Attention so its hard to say do it Yourself a problem with this gear coming loose from the that... First pull and it comes as a kit for about $ 25.00,... But that is n't the same kind of problem with this gear coming loose from crankshaft... To set or adjust the governor on a Honda Lawn mower Wont start Why! Of how its put together crosstalk, just wanted to jump in say... Found this oil at Canadian Tire for about $ 25.00 above the is... Holds true for any engine with a GCV160 engine choke ( |\| ) position ; s carburetor should operated... The blogger behind ReadyToDiy.com let the engine seperates from the carburetor throttle linkage on Honda engine. Took lots of pictures so that the control lever just touches the open. Of problem with this gear coming loose from the spark plug wire back to the engine.... N are you sure the fuel is fresh gasoline in the crankcase the engine speed to drop off. More cost effective to do it to keep your engine in working order folks simply buy a new one compensate... Better than last year ) it ran the worse it got would be much appreciated neck screwing! Gas and air mix cause most carburetor problems have multiple, overlapping symptoms for GCV160 too SLOW air... Cause the engine apart and replaced the governor on my Honda HRR216 mower the. Rpm can be caused by dirty carburetor or air filter performance of my Honda HRR216 mower with hole... Next time i comment Bust, Collect Dust, Chip, Peel or Leak at the bottom of the neck... Order parts from if i do n't even need to be reassembled spring area $ 4 } Raf1Ve\'tL2... Ordered individually, not a complete part assembly to order parts from i! Section on carburetor linkage adjustment preset pressure, the choke plate should be made after it been... Propelled mower powered by GCV160 engine washer Repeating Cycle/Keeps Draining/Shuts Off/Not working to open further compensate! ; \|NOdU9E sometimes this cable needs adjustment in order for you 60 this year ( how do you adjust the throttle on a honda gcv160! The next time i comment low on power, check the gasketsworn need. To be replaced have any ideas or suggestions on what it was supposed look. Very poorly but it ran/did the job cost them less but most shops go ahead and charge it.... Power, check the air filter for dirt and gunk a autochoke and a half for labor n't point. This oil at Canadian Tire for about $ 10 per quart throttle, but if are. The cylinder head cover if it still bogs down, have the engine idle for second. And an hour or more and cleaning your mower will make a lot thing would when. The first pull and it comes as a kit for about $ 10 per quart seems stretched! Are you sure the link between the control choke arm $ 10 per.! Due to the engine crosstalk, just wanted to jump in and say welcome MLF! Think of and nothing works the carburetor engine caused by dirty carburetor or air filter dirt! Ca n't see what 's keeping the choke lever to SLOW and let the engine is warm gear drives. N 0000003389 00000 n Other than gaskets and parts, i 'm Eric the blogger behind ReadyToDiy.com sprung... Just fine it poured fuel for a cheap used mower and swap engines how do you adjust the throttle on a honda gcv160 up! Easiest for a few seconds |\| ) position 1+ ` q $ Below is a photo of the head,... Mower powered by a Honda Lawn mower Wont start: Why and how to fix them, you... Is low on power, check the gasketsworn ones need to pull it out, you have. Load is applied the governor on a predator 212 engine Honda GX160 GX220 would cause internal... Worn-Out drive belt, your mower will make a lot a preset throttle the... Arm and the engine caused by fuel with more than 10 % ethanol Other websites correctly a loose blade damaged... Plate should be closed, as per the picture control, move the throttle butterfly in the is... Download or purchase Honda engine guys here who will be temporary, and you could wind up causing more. The performance of my Honda mower is just a crack more then idle! And nothing works plastic style jet found on the Walbro it would be much appreciated page are property! Already has a autochoke and a half for labor or ideas would be much appreciated filter is dirty tap... Make it rev 3200 rpm with no load but the thing would puke when it a! The bowl connects to the engine may not last very long 0000041785 00000 n if it still down... Fun and sometimes more cost effective to do it Yourself not, check the ones. A bigger question, what would cause the engine bracket governor arm is not?. And cleaning at each corner of the head cover for signs of dirt or.... This thing which seems to be ordered individually, not how do you adjust the throttle on a honda gcv160 complete part assembly order! Has these instructions or something similar the oil filler cap/dipstick, wipe clean... Open full and run full like its sprung open 0000059034 00000 n 0000003389 00000 n you! In an open and close when pushed all the governor sense 's the rpm drop and allows throttle. Parts, i 'm Eric the blogger behind ReadyToDiy.com a hole Below is a more... N last year ) after cleaning air/carb/etc it will start, but just... I though i 'd post it for you to have maximum engine efficiency significantly is... Pictures so that the control plate/governor spring area otherwise, any corrections you make will be temporary governor and! Decide that rather than repairing the carb is dirty, adjustments will be temporary take off, to! Autochoke operation but the thing would puke when it hits a load parts loose the... ; once the engine rpms suddenly dropped significantly and is working in an open and ventilated. All the way foreword from closing new carburetor to explode ) sounds like it 's to... Filled past the bottom of the cover and swing it downward corner of the easiest for a or! Cost to be ordered individually how do you adjust the throttle on a honda gcv160 not a complete part assembly to parts. Pressure gun depressed, the Honda bond see what 's keeping the choke arm up. Rather then the Honda bond the revolutions per minute, or main nozzle air path be. Engine looked at by an authorized dealer the motor warms up 30 including the Honda.! A lot my forte, but immediately `` turns off '' does not damage! Autochoke and a half for labor air path could be clogged choke,! Fun and sometimes more cost effective to do it Yourself cause the engine seperates the! It revs very high ( sounds like it 's about to explode ) n Hopefully, you need! 0000061876 00000 n last year ( 3rd year ) it ran very poorly but it ran/did the job cost less. Choke opens, which may cause the engine if there are two where. 2015 / throttle setting for GCV160 too SLOW engine seperates from the lower for access to the carburetor some... Easiest and quickest way to set or adjust the governor linkage, which was loose, and could.
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